Full automatic one pull one mask machine
detail intruduction
Full-automatic face mask making production line GC-19501
Sample photos:
(advantage) advantage1 The whole machine adopts aluminum alloy structure, which is more beautiful and sturdy2 High stability3 The full-automatic external ear belt spot welding machine can simultaneously make the mask sheet and the external ear welding spot welding part, which can save labor. Once the non-woven fabric raw materials are used up in the production process, the machine can automatically stop. Fully automatic outer ear spot welding machine produces masks sheet and outer ear welding spot welding part at the same time, which can save labor Once the non woven fabric material is used up in the production process, the machine will automatically stop
Production line structure: a host (mask forming machine) and a servo ear belt welding machine (external ear belt) are connected through a transmission line. It can realize the full-automatic production process of coil feeding, folding and pressing forming, slitting, ear belt feeding machine welding and blanking. A host (masks forming machine) plus two ear band welding machines (outer ear bands) are connected by a one-to-one transmission line It can achieve the full-automatic production process from coil feeding, folding and pressing, and sliding, ear band feeding machine welding, and unloading Technical parameter:
Machine model
GC-1950-1
Output
80-120 pieces / min
Voltage
220V/50hz
Machine dimension
5300*3300*1700mm ((length * width * height) 5300*3300*1700mm ((l*w*h)
Mask size
17.5*9.5cm
Power
11KW
Machine weight
1000Kg
Three tier raw material report:
Serial number
Melt blown cloth
Non woven fabric
Non woven fabric
Nose bridge strip
Ear belt
Pictures
Specification scale
(width):17.5cm gram weight:20g
(width):17.5cm gram weight:20g
(width):19.5cm gram weight:25g
Width: 3mm thickness: 1mm length: 95mm
Width: 2.5mm length: 20cm
Main machine configuration sheet:
The one driven one full-automatic plane mask production line adopts advanced design. It only needs to install the production raw materials on the feeding rack. After the modulation is completed, the machine can realize automatic production. Only one person is required to operate the packaging, which fully realizes the whole process automatic production. The equipment adopts ultrasonic welding method, with beautiful style, health and environmental protection.
The output is 80-120 pieces per minute, the length of the nose bar is adjustable, and the product size error is ± 1mm. Various specifications of mask pieces can be realized by changing some molds according to the demand. This machine can produce various non-woven mask, smooth cloth mask, gauze mask, activated carbon mask, double nose line mask, etc.
1. The one-to-one full automatic flat masks production line advances advanced design It only needs to place the raw materials on the feeding rack After the modulation is completed, the machine can automatically produce Only one person needed to operate the packaging, which fully realizes the entire automated production The equipment advocates ultra sonic welding method, with beautiful appearance, sanitation and environmental protection
The output is 80-120 per minutes, the length of the nose bridge strip is adjustable, and the product size error is fluctuating to 1 millimetre. According to the needs of replacing some molds, a variety of masks sheets can be achieved. This machine can produce non-woven masks, smooth cloth masks, gauze masks, activated carbon masks, double nose line masks, etc.
2. configuration list
Serial number
type
brand
Remarks
1
touch screen
Kunlun Tongtai
2
PLC
Siemens
3
Intermediate relay
OMRON
4
Circuit breaker
Schneider
5
contactor
Schneider
6
Two position rotary button
Schneider
7
Jog button
Schneider
8
Jog button
Schneider
9
Jog button
Schneider
10
Emergency stop button
Schneider
11
inverter
Schneider
12
Cooling fan
China
NO.
Name
Brand
Specification
1
touch screen
MCGS
2
PLC
SIEMENS
3
auxiliary relay
OMRON
4
Circuit breaker
Schneider
5
Contactor
Schneider
6
Two Button rotary switch
Schneider
7
Inching button
Schneider
8
Inching button
Schneider
9
Inching button
Schneider
10
Scram button
Schneider
11
Frequency transformer
Schneider
12
Radiator fan
China
Serial number item
Product name
Product picturepicture
Machine advantage description
1
Cutting rubber spoke & Cuttingrubber poke & Traction roller
We use steel to cover both sides of the rubber root, so the rubber will not break from the side after long-term use. Use silicone rubber instead of butyl wax. Silicone rubber material has good wear resistance and will not crack. Use steel covers the two sides of the rubber root to prevent breakdown after long time operation Use silicone rubber material instead of butadiene wax Silicon rubber has good wear resistance and will notcrack
2
PLC touch panel
Siemens PLC system. Siemens plckunluntongtai touch panel
3
Nose bridge feeding device
We use the nose bar direct feeding device, which can ensure that the nose bar can be inserted more straightly during the processing, so the finished mask will be flat and beautiful. Directly feed the nose bridge to device to ensure the nose bridge inserted more carefully, so the finished mask will be flat and look nice
4
Electric control box
We use Siemens PLC system
5
Motor
Gear motor
6
Fan
We installed the fan near the ultrasonic horn to reduce the temperature of the horn and prolong the service life of the ultrasonic. Install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the ultrasonic life
7
Ultrasonic welding system
There is an ultrasonic system in the mask body machine. One ultrasonic system in the mask machine
Configuration sheet of servo ear band spot welding part: the servo type ear band welding machine uses ultrasonic welding to fuse the elastic band at both ends of the mask. Only one operator is required to place the mask body piece by piece in the mask panel, and the subsequent actions are automatically completed by the equipment until the finished product is completed. This machine adopts servo and step-by-step drive, with accurate transmission and adjustable speed. Ultrasonic welding method is adopted to fuse the elastic band to the inner side of both ends of the mask body, which is the last processing procedure of the inner ear mask production Only one operator needs to place the mask body piece by piece in the mask plate, and the equipment will automatically complete the following actions until the finished product This machine adopts serve step drive, drive accurate, speed adjustable
Technical parameter
Machine dimension
2100*1000*1600mm
Voltage
AC 220V,50-60HZ
Production speed
80-120 PCs/min
Power
2.7KW
Configuration list
Serial number
type
brand
Remarks
1
touch screen
Kunlun Tongtai
2
PLC
Siemens
3
PLC extension
Siemens
4
Intermediate relay
OMRON
5
Circuit breaker
Schneider
6
contactor
Schneider
7
Two position rotary button
Schneider
8
Jog button
Schneider
9
Jog button
Schneider
10
Jog button
Schneider
11
Emergency stop button
Schneider
12
Switching Mode Power Supply
Mingwei
13
Cooling fan + square dust cover (gray)
China
14
servo motor
Mitsubishi
15
Servo motor driver
Mitsubishi
16
cylinder
AirTAC
17
ultrasonic
China
18
solenoid valve
Taiwan gold ware
19
Proximity switch
OMRON
20
Photoelectric switch
OMRON
21
Single phase motor
Songgang
22
Air switch
Schneider
No.
Name
Brand
Specification
1
Touch Screen
MCGS
2
PLC
Siemens
3
PLC Expansion
Siemens
4
Auxiliary Relay
OMRON
5
Circuit Breaker
Schneider
6
Contactor
Schneider
7
Two Button rotary switch
Schneider
8
Inching Button
Schneider
9
Inching Button
Schneider
10
Inching Button
Schneider
11
Scram Button
Schneider
12
Power Supply Switch
MW
13
Radiator fan& Square shield (gray)
China
14
Servo Motor
MITSUBISHI
15
Servo Motor Drive
MITSUBISHI
16
Cylinder
Air TAC
17
Ultrasonic
China
18
Solenoid Valve
Mindman
19
Proximity Switch
OMORN
20
Photoelectric Switch
OMORN
21
Single Phase Motor
SONGGANG
22
Air Switch
Schneider
Serial No
Product name
Product picture
Machine advantage description
1
Servo motor
We use Mitsubishi servo motor to make the machine work stably. Use Mitsubishi servo motor to stabilize the machine It's No.1 brand in the mask machine industry
2
Touch panel
Siemens PLC system
3
Electric control box
We use Siemens PLC system
4
Fan
We installed the fan near the ultrasonic horn to reduce the temperature of the horn and prolong the service life of the ultrasonic. Install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the ultrasonic life
5
Acoustic welding system
Two ultrasonic systems in the ear loop welding machine
6
Finished mask pusher device
Use cylinder type mask finished product pushing device
7
Independent conveyor belt
We install mask sheet conveyor belt
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